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Kilns suitable for porcelain

5/4/2021

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Porcelain has long had the reputation of being a difficult clay body to work with. Much of this reputation comes not from forming the clay, but from understanding the firing process. Porcelain responds very specifically to heat and temperature, kiln design, glaze fit, and especially to the way it cools after firing.
By understanding the relationship between raw materials, firing temperature, and cooling cycles, potters can make informed decisions about kilns, clay bodies, and firing schedules that lead to strong and reliable porcelain work.
Now that we have to established the concept of porcelain and the distinctions between high-firing and low-firing types, and how to determine the appropriate kiln for your studio needs.

 The Tradition of High-Firing

Picture
David is one of the instructors at Teachinart. See his profile here: Click on the image to go to his profile.
​If you are a "purist" who believes only in high-fired porcelain, you may find yourself drawn to wood firing. This was the original process used when porcelain was a secret known only to the Chinese. Wood firing offers a unique interaction between fly ash and the clay body that modern kilns struggle to replicate.
However, if your goal is a reliable studio experience with the authentic appearance of porcelain, any firing range from Cone 6 to Cone 10 should suffice.
Low-temperature porcelain requires a carefully balanced recipe. A helpful analogy is a cake that appears golden brown on the outside while still raw inside. The surface may look finished, but internally the material has not fully matured.
To achieve translucency at lower temperatures, the clay body often needs more glass-forming materials and less clay. While this promotes vitrification, it also reduces the plasticity of the clay body, making it more difficult to work with.
Plasticizers such as bentonite, Macaloid, or Veegum T may be added to enhance workability. However, these materials introduce additional variables, including changes in drying behavior and shrinkage and thixotropy of the clay.
Historically, soft-paste porcelain was developed in Europe as an attempt to imitate Chinese porcelain before the true formula for hard-paste porcelain was understood. Although beautiful, soft-paste porcelain is generally weaker than traditional high-fired porcelain.
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Wood fired translucent porcelain bowl by David Voorhees
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Translucent sculpted porcelain bowl by Antoinette Badenhorst

The Limits of Electric Kilns

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Functional porcelain objects by Antoinette Badenhorst.
Beyond these temperatures, the technical challenges mount.
Firing exceeding 1285°C (2345°F) requires stable fluxes to work with refractory silica and kaolin, melting the clay into glass while maintaining its form.
To my knowledge, standard electric pottery kilns rarely reach temperatures higher than Cone 12–14 (1360°C).
​If you are aware of a manufacturer producing electric kilns capable of exceeding Cone 14, please share that information in the comments!

The Science of Low-Fire Porcelain

Firing below 1220°C (2228°F) is possible in almost any kiln, but the chemistry changes. At lower temperatures, we must use frits—expensive, factory-produced fluxes.
The challenge here is that silica and kaolin are highly refractory (resistant to melting). If the heating isn't perfectly even, you end up with excess free quartz, which weakens the ceramic because insufficient cristobalite forms.
The Cake Analogy: Low-firing porcelain is like a cake baked golden brown on the outside but raw in the middle. It requires a delicate balance of raw materials, making the recipe "fussy" and prone to failure if mining sources change.
To achieve translucency at low temperatures, you need more glass-forming materials and less clay. This makes the clay less pliable. While plasticizers like Bentonite or VeeGum T can help workability, they introduce their own set of complications.
Picture
Picture
Low fired Porcelain by Bryan Hopkins.
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Porcelain cup with crazed glaze.
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Note the thick glaze layer in this bowl. In this case the glaze application was too thick and the bowl dunted.
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Terra sigilata shiver off the clay body

Understanding the "Body-Glaze" Bond

Common Firing Defects
Defect
Cause
Appearance
Crazing
Glaze contracts faster than the clay during cooling
A network of fine cracks in the glaze.
Shivering
Clay contracts significantly more than the glaze.
Glaze peels off like paint chips; edges are razor-sharp.
Dunting
Cooling too fast, creating thermal shock. Too much glaze in comparison with the clay can also cause dunting. 
The pot cracks or breaks in two (sometimes weeks later).
Because porcelain is a dense material containing 10%+ cristobalite, it is highly sensitive during two critical cooling periods:
  1. 573°C (1063°F): The Quartz Inversion.
  2. 226°C (439°F): The Cristobalite Inversion.
If the kiln cools too quickly during these windows, the tension will break the piece.
Picture
Kiln controler to make sure the speed of the firing is under control.
Recommendations for Buyers:
  • Electronic Controllers: Highly recommended. They allow you to program a "slow cool" or "down-fire" to ensure the clay and glaze contract in concert.
  • Manual Control: If you don't have a controller, close all vents (peep holes) once the kiln reaches a "yellow-orange" heat (approx. 1000°C) to prevent drafts.
  • The Golden Rule: Never open the kiln above 200°C (392°F). Sudden airflow can cause a delicate piece to disintegrate instantly.
Pro Tip: Using Saggars
If you fire in a community studio or a mixed kiln with stoneware, consider using saggars. These lidded containers act as a "kiln within a kiln," protecting the porcelain from drafts and slowing the cooling process naturally.

Final Thoughts

Working successfully with porcelain requires understanding more than just the clay itself. Firing temperature, glaze fit, cooling cycles, and kiln design all play critical roles in the strength and durability of the finished piece.
When potters respect porcelain’s need for controlled heating and especially slow cooling, they unlock the remarkable qualities that have made porcelain one of the most admired ceramic materials in history.
Picture
One of the clay tests for a translucent ^6 porcelain. The flux was too powerful. Seem ore about this under clay recipes.
Antoinette present porcelain workshops
​in her studio as well as online at TeachinArt
Tags:
High-fire porcelain, Low-fire porcelain, Electric kilns for porcelain, Kiln cooling cycle, Crazing,  Shivering, Porcelain translucency. porcelain pottery, 
firing porcelain, porcelain kiln firing, ceramic firing temperatures, cone 10 porcelain, pottery kiln guide, porcelain glaze fit, crazing and shivering, dunting in ceramics, ^6 porcelain clay, ceramic materials science, porcelain cooling cycle, pottery kiln tips, 

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  • Home
  • Workshops
    • Online Workshops >
      • Understanding Porcelain
      • Porcelain Handbuilding
      • Hand building Porcelain dinnerware
      • Wheel Thrown Porcelain Dinnerware
      • Wheel thrown Teapots
      • Pinching Teapots for Beginners
      • Glazing made easy
      • Pottery for the Beginner
    • International
    • USA workshops
    • Arts in schools
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    • Resume
    • Portfolio >
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      • Students comments
  • Blog
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